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Showing posts with label power plant. Show all posts
Showing posts with label power plant. Show all posts

Sunday, November 15, 2020

The Fundamental Theory of Generator Protection

 

Steam Turbine Generator



There are many abnormal conditions that can result in damage to the generator. Some of these conditions are a result of a failure within the generator or one of its subsystems and others originate in the power system itself. The following table summarizes the types of failures that can occur and the associated methods of protection. 


Stator Ground Faults 


The most commonly occurring failure of the stator winding is a break down of the insulation between a single phase and ground. Undetected, this fault can quickly damage the generator core. Fires are also possible on air-cooled machines. The ability of the stator differential element to detect a ground fault is a function of the available ground fault current. As such, dedicated ground fault protection is generally required for the stator. 


Generators provide the energy used by all of the loads in the power system and much of the reactive power needed to supply the inductive elements thereby maintaining the system voltage at nominal values. Power systems have little capacity for energy storage. As such, lost generation must be immediately replaced or an equivalent amount of load must be shed. It is of primary importance that the protection system for the generator is highly secure during external disturbances. 


The generator is one component of a complex system that includes a prime mover, an exciter, and various auxiliary systems. In addition to the detection of short circuits, the generator protection IED is therefore required to detect an array of abnormal conditions that could damage the generator or one of it’s subsystems. Generators can be classified into two major types: induction and synchronous. Induction machines are typically smaller in size, ranging down to as little as one hundred kVA, and are normally driven from a reciprocating engine. Synchronous machines range in size from several hundred kVA to 1200 MVA. 


Synchronous generators may be driven by a variety of prime movers, including reciprocating engines, hydro turbines, combustion turbines, and large steam turbines. The type of turbine affects the design of the generator and can therefore impact protection requirements. The generator size and it’s method of grounding also affect its protection requirements. Small and medium sized machines are often directly connected to a distribution network (direct connected). In this configuration several machines can be connected to the same bus. Large machines are usually connected via a dedicated power transformer to the transmission network (unit connected). 


A second power transformer at the generator terminals provides auxiliary power for the unit. Generators are grounded in order to control from damaging voltage transients and to facilitate the operation of protection functions. Direct-connected generators are often grounded through a low impedance that limits the ground fault current to 200-400 amps. Unit connected machines are typically grounded through a high impedance that limits the current to less than 20 amps.


For direct connected, low impedance grounded machines, a current-based detection method is used. This protection needs to be fast and sensitive for internal ground faults while at the same time secure during external disturbances. This can be achieved using a restricted ground fault element or a neutral directional element. The restricted ground fault element implemented in the G30 and G60 employs a symmetrical component restraint mechanism that provides a high degree of security during external faults with significant CT saturation.


For unit connected, high impedance grounded machines, voltage-based methods are often used to provide ground fault detection. Using a combination of fundamental and third harmonic voltage elements, ground fault coverage for 100% of the stator winding can be achieved. GE relays employ a third harmonic voltage element that responds to the ratio of the neutral and terminal values of the third harmonic. This element is simple to set and insensitive to variations in third harmonic levels under normal operation.


Read: What are the Different Generator Cooling System in Power Plants


Stator Phase Faults


Phase faults not involving ground can occur at the winding end or within a slot on in machines having coils of the same phase in the same slot. Although a phase fault is less likely than a ground fault, the current resulting from this fault is not limited by the grounding impedance. As such it is critical that these faults be detected quickly so as to limit the damage to the machine. Since the system XOR ratio is particularly high at the generator, the stator differential element is particularly susceptible to CT saturation due to the DC component of the current during an external disturbance. The G60 stator differential algorithm adds additional security in the format of a directional check when CT saturation is suspected due to either the AC or DC components of the current. 


Overload/Thermal


The Figure below shows the permissible short-time loading limits of a generator according to C50.13-2004. Loading beyond these limits will quickly damage the machine. An overcurrent element with a very-inverse characteristic can be used to ensure that the generator is operated within permissible limits. GE IED’s are also equipped with RTD inputs. In addition to detection of overloading, RTDs can detect overheating due to a cooling system failure or localized overheating due to a failure of the insulation between the stator core laminations.





Tripping Faults


There are a variety of faults or disturbances for which the generator protection IED must operate. For each fault type there are generally a set of actions that are carried out. These include tripping the generator breaker, tripping the field breaker, transfer of the auxiliaries, and tripping the prime mover. For example, an overfluxing condition requires a trip of the generator and field breaker, a transfer initiation, but no trip to the prime mover. This allows the machine to be resynchronized if the problem is resolved quickly. Internal programmable logic allows the tripping logic to be easily implemented. Additionally there are instances where the generator powerhouse is at a substantial distance from the switchyard. Using peer-peer messaging, tripping and status signals can be sent directly from the relay over fiber to a controller such as a C30 located adjacent to the generator breaker


Source: GE Multilin www.gemultilin.com

Download the whole document here


Thursday, October 22, 2020

What are the Different Generator Cooling System in Power Plants

 



The generator in the power plant are designed for continuous operation. Thus, the cooling system plays an important role in order to keep it's reliability. Generators used in power generation applications can be placed in three major design classifications based on the cooling medium used:

  • Air
  • hydrogen
  • Water
The table below shows the different characteristics of the cooling medium: 


This table provide us with information about the relative heat removal capability of different medium of cooling. For example, the air has lesser removal capability compare with water. The hydrogen on the other hand is dependent on it's pressure. Thus, the higher the pressure, the higher is the heat removal capability of the hydrogen. 


Air Cooling


Air cooled generators are produced in two basic configurations: 
  • Open ventilated (OV) - In the OV design, outside air is drawn directly from outside the unit through filters, passes through the generator and is discharged outside the generator. 
  • Totally enclosed water to air cooled (TEWAC)-  In the TEWAC design, air is circulated within the generator, passing through frame-mounted air to water heat exchangers. In this process, the water is circulating and enters the heat exchanger that cools down the air which directly penetrate the internal part of the generator. 
TEWAC Cooling System

TEWAC Cooling System


Hydrogen Cooling


Hydrogen-cooled generator construction except for the frame is very similar to that of air cooled generators. Most designs use direct radial flow cooling similar to that shown in Figure below. 


Hydrogen Cooling System


The stator frame, on the other hand, because of the need to contain 30 psig to 75 psig hydrogen, uses thick plate cylindrical construction. End shields are more rugged and contain a hydrogen seal system to minimize leakage. Conventional hydrogen cooling, while available for generators rated below 100 MVA, is most often applied to gas and steam turbine driven units above 100 MVA.

The armature voltage and current of a hydrogen/water-cooled generator is significantly higher than those of air cooled units. As a result, the insulation voltage stress and forces on the armature windings can be several orders of magnitude larger than those experienced on lower rated units can. 


Direct Water Cooling

Water-cooling adds manufacturing complexity, as well as, requires the need for auxiliary water-cooling and deionizing skid, and associated piping, control and protection features. Even more compact generator designs are achievable through the use of direct water cooling of the  generator armature winding. 


Direct Water Cooling System


This design uses hollow copper strands through which deionizer water flows. A closed loop auxiliary base- mounted skid supplies the cooling water. The cool water enters the winding through a distribution header on the connection end of the generator. The warm water is discharged in a similar manner on the turbine end of the generator.

Water cooling is expensive to use since it needs auxiliary plant to cool the return water. Also, it needs complex and sophisticated piping system inside the generator in order to avoid leaks that could lead to the damage of the generator unit.  

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